Platinized Titanium & Niobium Anode Dimensionally Stable Anode

In the pursuit of industrial ultrapure water, the margin for error is non-existent; the reliability of your deionization system is only as strong as the electrochemical integrity of its electrodes. Ti Anode Fabricators Pvt. Ltd. (Tiaano) addresses this critical need with high-performance Negative Plate and MMO Coated Plate solutions, specifically engineered for the rigorous demands of Electro Deionization (EDI). As industries shift toward chemical-free water treatment, the demand for dimensionally stable anodes (DSA) that can maintain peak efficiency over thousands of operational hours has never been higher.

The Core Mechanism: How it Works

Electro Deionization is a sophisticated hybrid of ion exchange and electrodialysis. While ion exchange resins capture dissolved ions, an electrical field created by the Negative Plate (Cathode) and the MMO Coated Plate (Anode) drives these ions across semi-permeable membranes.

The MMO COATED PLATE acts as the catalyst for water splitting, a process where water molecules are dissociated into H⁺ and OH^- ions. These ions continuously regenerate the resin bed in-situ, eliminating the need for hazardous regeneration chemicals. Without the precision of Tiaano’s coating technology, the efficiency of this ion migration would degrade, leading to increased electrical resistance and compromised water resistivity.

Technical Specifications and Material Justification

The longevity of an EDI stack is dictated by its material science. Tiaano utilizes a strategic combination of raw materials to ensure electrochemical stability:

·         Titanium Substrate: We use Grade 1 or Grade 2 Titanium as the base for our MMO Coated Plate. Titanium’s inherent corrosion resistance prevents substrate "passivation," ensuring the plate remains structurally sound in the acidic environment of the anode chamber.

·         MMO (Mixed Metal Oxide) Coating: Our proprietary coating consists of precious metal oxides like Iridium (IrO₂) and Ruthenium (RuO₂). This coating reduces the "overpotential" required for water splitting, directly lowering your facility's energy consumption.

·         S.S (Stainless Steel) & Specialty Alloys: For the Negative Plate, high-grade Stainless Steel or Nickel-based alloys are often employed, offering excellent conductivity and resistance to hydrogen embrittlement during the reduction reaction.

Quality Assurance: The Tiaano Standard

At Ti Anode Fabricators Pvt. Ltd., our quality assurance process is what separates an industrial-grade electrode from a generic alternative. Every MMO Coated Plate undergoes:

1.   Accelerated Life Testing: To simulate years of Electro Deionization service in a compressed timeframe.

2.   X-Ray Fluorescence (XRF) Analysis: To verify precise coating thickness and composition uniformity.

3.   Adhesion Testing: Ensuring the MMO bond remains intact even under high-flow hydraulic stress.

Industrial Reach and Applications

Tiaano’s electrodes are the heartbeat of ultrapure water systems in:

·         Pharmaceutical Manufacturing: Ensuring USP-grade water for injectables.

·         Semiconductor Fabrication: Where even parts-per-billion impurities can ruin silicon wafers.

·        Power Generation: Providing high-resistivity boiler feed water to prevent turbine scaling.

A Partnership for the Future

With a global footprint and decades of expertise in electrochemical manufacturing, Ti Anode Fabricators Pvt. Ltd. is poised to support the next generation of green water treatment. We are actively expanding our network for future partnerships with EDI module manufacturers and water treatment OEMs worldwide.

Ready to enhance your system’s reliability?

Optimize your Electro Deionization performance with Tiaano’s precision-engineered electrodes. Contact our technical team today to discuss custom configurations for your Negative Plate and MMO Coated Plate requirements.

Website: www.ptanode.com Email: shiny@tiaano.com

High-Performance MMO Coated Mesh and MMO Coated Plate Manufactured and Supplied by Ti Anode Fabricators Pvt. Ltd. for Electro Plating

The Costly Cycle: Anode Degradation Drains Electro Plating Profitability

In high-volume electro plating lines—whether for hard chrome, nickel, zinc, copper, or precious metals—conventional anodes (lead, graphite, or low-quality coated types) degrade quickly. This leads to:

• Uneven current distribution causing patchy or burnt deposits
• Rising sludge and bath contamination requiring frequent filtration and chemical adjustments
• Increased cell voltage and energy bills
• Frequent anode replacement halting production
• Higher waste treatment and disposal costs

These problems compound in electro plating, turning what should be a smooth, continuous process into an expensive maintenance headache. Ti Anode Fabricators Pvt. Ltd. (Tiaano), India’s foremost expert in dimensionally stable anodes, eliminates these issues through professional recoating of MMO Coated Mesh and MMO Coated Plate, restoring full performance at a fraction of the cost of new anodes.

The Smart, Sustainable Fix: Expert Recoating of MMO Coated Mesh and MMO Coated Plate

Instead of discarding worn titanium substrates, send them to Tiaano for complete stripping and re-application of premium MMO coating. Our recoated MMO Coated Mesh and MMO Coated Plate return to service with virgin-like electrochemical properties, delivering uniform plating thickness, lower overpotential, and dramatically extended life in electro plating baths.

Available Recoating Specifications (Custom & Standard):

• 45 mm × 230 mm × 1.0 mm thick – single hook
• 45 mm × 500 mm × 1.5 mm thick – with hook
• 25 mm × 270 mm × 1.2 mm thick – without hook
• 12 mm × 390 mm × 1.2 mm thick – with hook
• 12 mm × 400 mm × 1.2 mm thick – with hook
• 31 mm × 720 mm × 1.5 mm thick
• 400 mm × 450 mm × 1.2 mm thick – with hook
• 45 mm × 165 mm × 1.0 mm thick – without hook
• 100 mm × 250 mm × 1.0 mm thick – without hook
• 55 mm × 160 mm × 1.2 mm thick – without hook

These configurations cover rack, barrel, continuous strip, and large-volume electro plating setups.

Real-World Results: Recoated Anodes Thriving in Indian Electro Plating Facilities

Ti Anode Fabricators Pvt. Ltd. has manufactured and supplied MMO Coated Mesh and MMO Coated Plate to plating shops across India. Customers report 3–5× longer service life, reduced bath maintenance, and consistent high-quality deposits—even in aggressive acid copper or hard chrome electro plating environments.

Material Excellence: Titanium Base + Advanced MMO Coating

Recoating leverages your existing titanium substrate (Grade 1 or 2), prized for:

• Complete inertness and no dissolution in plating electrolytes
• Structural integrity after multiple recoating cycles
• Excellent formability for complex shapes

Tiaano applies a multi-layer MMO (Mixed Metal Oxide) coating—typically iridium-ruthenium-tantalum based—offering:

• Ultra-low oxygen/chlorine evolution overpotential
• High current density tolerance (up to 50–100 A/dm²)
• Minimal passivation and excellent adhesion
• Service life often exceeding 5–10 years in continuous electro plating

Zero-Compromise Quality Assurance at Every Step

Our recoating process is tightly controlled:

• Complete chemical/mechanical stripping of old coating
• Surface preparation and etching for maximum adhesion
• Multi-layer thermal decomposition of MMO at controlled temperatures
• Coating thickness verification (XRF) and uniformity checks
• Adhesion & bend testing (ASTM standards)
• Polarization curve and accelerated life testing
• Final electrical continuity, dimensional inspection, and passivation

This ensures recoated MMO Coated Mesh and MMO Coated Plate match or exceed original OEM performance.

Turn Waste into Savings – Maximize ROI in Electro Plating

Recoating your MMO Coated Mesh and MMO Coated Plate reduces anode expenditure by 60–80%, cuts downtime, lowers energy use, and supports greener operations—critical for REACH/RoHS-compliant electro plating.

Stop Replacing – Start Recoating with the Titanium & MMO Experts

Extend the life of your anodes and boost your electro plating line efficiency today. Trust Ti Anode Fabricators Pvt. Ltd. for world-class recoating of MMO Coated Mesh and MMO Coated Plate.

Send your used anodes now – get them back better than new! Visit: www.ptanode.com Email: shiny@tiaano.com

Request a free recoating assessment, turnaround time, and pricing tailored to your electro plating requirements.

In today's competitive jewelry and precision components market, unreliable anodes in electro forming gold processes can cause uneven deposition, frequent replacements, and compromised product integrity—leading to costly rejects and delays. The MMO coated cylindrical mesh addresses these challenges head-on by providing exceptional stability and efficiency in electrolytic environments.

Ensuring Reliability in Electro Forming Gold

This advanced MMO coated cylindrical mesh delivers unparalleled reliability in electro forming gold, where consistent current distribution is paramount for creating thick, stress-free gold layers on complex mandrels. As a dimensionally stable insoluble anode, it supports oxygen evolution without dissolution, preventing electrolyte contamination and maintaining bath purity throughout prolonged production cycles.

Key Benefits for Industry Professionals

Professionals gain from significantly reduced overpotential, resulting in lower energy usage and anode lifespans that often extend years beyond traditional soluble options. The cylindrical mesh geometry maximizes active surface area, ensuring uniform radial ion flow and higher deposition rates while eliminating hotspots that lead to porosity or burning in gold electroforms.

Manufacturer Excellence: Ti Anode Fabricators Pvt. Ltd.

Ti Anode Fabricators Pvt. Ltd. leverages decades of electrochemical expertise to produce superior MMO coated cylindrical mesh solutions. Their proprietary thermal decomposition process achieves exceptional MMO adhesion on titanium substrates, yielding anodes that excel in aggressive cyanide-based gold electrolytes with outstanding catalytic efficiency.

Primary Applications in Electro Forming Gold

Engineered for electro forming gold, this MMO coated cylindrical mesh encircles mandrels in cylindrical plating tanks, facilitating optimal radial current distribution for uniform thickness buildup. It is particularly effective in high-volume setups producing intricate hollow jewelry and precision micro-components.

Technical Specifications

Available in customer-specific models:

• OD 483 MM × 295 MM height × 1 MM thickness with hook (active mesh only)
• OD 170 MM × 335 MM height × 0.9 MM thickness with hook (active mesh only)

These designs are tailored to fit diverse tank configurations, enhancing scalability in electro forming gold operations.

Functional Role and Critical Importance

The MMO coated cylindrical mesh functions as a robust insoluble anode, catalyzing oxygen evolution while gold ions deposit on the cathode mandrel. This eliminates sludge buildup associated with soluble anodes, enabling millimeter-thick deposits with minimal internal stress, superior adhesion, and brilliant mirror finishes—essential for lightweight, structurally sound gold products.

Raw Material Justification: Titanium & MMO

The titanium substrate provides unmatched corrosion resistance in cyanide electrolytes, forming a passive oxide layer that ensures dimensional stability. The mixed metal oxide (MMO) coating—typically iridium-ruthenium-tantalum oxides—offers high electrocatalytic activity, low oxygen overpotential, and exceptional durability under elevated current densities, guaranteeing contamination-free gold deposits unlike degradable alternatives.

Diverse Industrial Applications

• Luxury jewelry electroforming for hollow bangles, chains, earrings, and pendants
• Precision electronics manufacturing of gold contacts and interconnects
• Aerospace and automotive decorative or functional gold coatings on lightweight components
• Artistic replication and prototyping of intricate gold molds with fine surface details

Comprehensive Quality Assurance

Each MMO coated cylindrical mesh undergoes rigorous testing, including accelerated life assessments, XRF coating thickness analysis, and precise dimensional verification in ISO-certified laboratories. Customer inspections are welcomed to confirm performance standards before deployment in electro forming gold systems.

Global Reach and Future Partnerships

Ti Anode serves clients across Asia, Europe, and emerging markets with rapid customization and reliable supply chains. Recent successful installations support leading Indian jewelry exporters; upcoming collaborations target Southeast Asian electronics firms and Swiss luxury watchmakers advancing their electro forming gold capabilities.

Elevate your electro forming gold process efficiency and product quality with our precision-engineered MMO coated cylindrical mesh.—visit us at www.ptanode.com or email us at shiny@tiaano.com for expert consultation, custom designs, and competitive quotations.

Supplied for Precision: Platinum Plated Cylindrical Mesh & Spiral Wire for Electro Plating in India

Is Your Electro Plating Process Delivering Consistent Quality and Efficiency?

In industries where surface finishing and metal deposition are mission-critical, the choice of electrode material can make or break operational success. The Platinum Plated Cylindrical Mesh and Platinum Plated Spiral Wire, recently supplied by Tiaano in India, are engineered to elevate the performance of electro plating systems with unmatched conductivity, corrosion resistance, and longevity.

Experts in Platinized Electrodes

Ti Anode Fabricators Pvt. Ltd. (Tiaano) is a global leader in the design and manufacture of platinized titanium electrodes. With decades of experience in electrochemical engineering, Tiaano is renowned for delivering high-performance anodes tailored for electro plating and metal finishing applications. Their commitment to quality, customization, and on-time delivery makes them the preferred partner for industries worldwide.

How These Products Enhance Electro Plating Efficiency

The Platinum Plated Cylindrical Mesh and Spiral Wire serve as anodes in electro plating systems, facilitating uniform metal deposition on substrates. Platinum’s high catalytic activity and low overpotential make it ideal for precise plating applications, ensuring:

• Consistent current distribution
• Reduced energy consumption
• Stable performance in acidic environments
• Minimal contamination and high purity output

These electrodes are essential for industries demanding fine finishes, tight tolerances, and repeatable results.

Technical Specifications & Material Excellence

The dispatched components were manufactured to exacting standards:

• Cylindrical Mesh:
• Outer Diameter: 30 mm
• Length: 50 mm
• Wall Thickness: 0.6 mm
• Hook Attachment for easy installation
• Platinum Coating: 5 micron thickness on entire surface
• Spiral Wire:

• Diameter: 1.6 mm
• Length: 305 mm
• Overall Height: 130 mm
• Platinum Coating: 5 micron thickness on entire surface

Base Material: Titanium, chosen for its mechanical strength and corrosion resistance.
Coating: Platinum, applied via advanced electroplating techniques to ensure uniform thickness and adhesion.

Tiaano’s Quality Assurance Protocols

Every product undergoes a multi-stage in-house validation process:

• Plating Thickness Verification using precision instruments
• Adhesion Testing to ensure long-term durability
• Dimensional Inspection for installation compatibility
• Electrochemical Performance Simulation to validate operational efficiency

This ensures that each Platinum Plated Cylindrical Mesh and Spiral Wire meets international standards and performs reliably in demanding electro plating environments.

Product Overview: Engineered for Electrochemical Excellence

These electrodes are designed for high-precision electro plating applications. Key features include:

• High conductivity for efficient current flow
• Corrosion resistance in acidic and chloride-rich baths
• Compact design for easy integration into plating tanks
• Customizable dimensions based on client specifications

Their modular form factor and robust construction make them ideal for both batch and continuous plating operations.

Industries Benefiting from These Electrodes

The Platinum Plated Cylindrical Mesh and Spiral Wire are used in:

• Jewelry and decorative plating – for gold, silver, and rhodium finishes
• Electronics manufacturing – for connector and PCB plating
• Automotive components – for chrome and nickel plating
• Medical devices – for biocompatible coatings
• Aerospace parts – for corrosion-resistant finishes
• Tooling and hardware – for wear-resistant coatings
• Laboratory R&D setups – for electrochemical testing

These applications highlight the versatility and necessity of high-performance anodes in modern electro plating.

Why Tiaano Is the Preferred Supplier

Industries choose Tiaano for:

• Quick turnaround and dispatch
• In-stock availability of standard electrode types
• Custom engineering for unique plating setups
• Global support and logistics

Tiaano’s ability to deliver precision electro plating components on time and on spec makes them a trusted partner across sectors.

Who We’re Partnering with Next in India

Following this dispatch, Tiaano is ready to collaborate with business demanding precision, durability, and efficiency in electro plating, the Platinum Plated Cylindrical Mesh and Spiral Wire.These partnerships reflect the growing demand for reliable platinized electrodes in India’s industrial landscape.

Upgrade Your Electro Plating System with Tiaano’s Platinum Electrodes

Contact us today to explore how we can support your plating operations.

📧 Email: shiny@tiaano.com🌐 Website: www.ptanode.com

Platinum Plated Mesh: Powering the Future of Electrochemical Applications

In the rapidly evolving world of electrochemical technology, efficiency, durability, and chemical stability define performance. One product that perfectly embodies these qualities is the Platinum Plated Mesh.

At Ti Anode Fabricators Pvt. Ltd. (Tiaano), we specialize in manufacturing high-quality platinum-coated electrodes that meet the demanding needs of modern industries. Our Platinum Plated Mesh, recently dispatched to India is a trusted solution for applications requiring superior conductivity, corrosion resistance, and long-term reliability.

Why Choose Platinum Plated Mesh

·   High Corrosion Resistance – Performs reliably in both acidic and    alkaline environments.

·   Superior Conductivity – Minimizes power loss and enhances electrochemical reaction rates.

·   Long Lifespan – Built for extended operational cycles with minimal degradation.

·   Low Maintenance – Resists scaling, fouling, and frequent servicing.

·   Custom Design Options – Manufactured to match your precise specifications.

Product Highlights

·         Product: Platinum Plated Mesh

·         Application: Electrochemical Processes

·         Material: Titanium + Platinum

·         Inspected by: Tiaano Quality Team

·         Gross Weight: 0.5 kg

·         Location: India

 Performance That Drives Progress

The Platinum Plated Mesh is more than just a component — it’s a key enabler of efficient, sustainable electrochemical systems. By combining titanium’s strength with platinum’s catalytic performance, it ensures consistent results and long-lasting reliability across industries advancing clean energy, water purification, and advanced manufacturing.

 Whether for research laboratories or large-scale industrial operations, Tiaano’s Platinum Plated Mesh delivers stable performance, energy efficiency, and unmatched durability — helping industries power a cleaner, more sustainable future.

In electroplating, the metal dissolved from the anode can be plated onto the cathode. The anode is provided with direct current, oxidizing and dissolving its metal atoms in the electrolyte solution. At the cathode, the dissolved metal ions are decreased and the metal is placed on the product. Electroplating helps in conduction of Electricity. In integrated circuits that are used in computers, cell phones, and other electronic devices, use good conductors of electricity such as gold and silver.

What chemicals are used in plating?

Electroplating uses metals including chromium, nickel, cadmium, zinc, copper, silver and gold, dissolvable salts incorporating cyanide and sulphate, acids and alkaline solutions.

What are the three advantages of electroplating?

Electroplating has many advantages: (i) It is used to coat metal surfaces with desired metal coatings, for decoration purposes. (ii) It saves metal surfaces from rusting. (iii) It saves corrosion of surfaces of metals.

What is the key advantage of electroplating?

It improves overall quality and increases longevity of the substrate. Some types of electroplating protect against premature tarnishing in certain kinds of metals and also reduce the likelihood of scratching. Products such as silverware retain their attractiveness and hold their value over time.

Electroplating is basically the process of plating a metal onto the other by hydrolysis mostly to prevent corrosion of metal or for decorative purposes. The process uses an electric current to reduce dissolved metal cations to develop a lean coherent metal coating on the electrode. Electroplating is often applied in the electrical oxidation of anions on a solid substrate like the formation of silver chloride on silver wire to form silver chloride electrodes.

Electroplating is majorly applied to modify the surface features of an object (e.g corrosion protection, lubricity, abrasion), but the process can also be used to build thickness or make objects by electro forming.

What is the main principle of electroplating?

Electroplating is the method of depositing one metal over another in the presence of a metal salt (in aqueous solution). The water molecule is released as the final product in this process. As a consequence, electroplating is based on the theory of hydrolysis.

Uses of Electroplating:--

The major application is to optimize a material’s resistance towards corrosion. The plated layer often serves as a sacrificial coating which reveals that it dissolves before the base substance. Some of the other common applications of electroplating involve:

Improving wear resistance.

Improving the thickness of the metal surface.

Enhancing the electrical conductivity like plating a copper layer on an electrical component.

Minimizing Friction.

Improving surface uniformity.

Hard chrome plating is an electroplating process in which chromium is deposited from a chromic acid solution. Thickness of hard chrome plating ranges. Various types of hard chrome include micro-cracked chromium, micro- porous chromium, porous chromium and crack free chromium.

What is the difference between chrome plating and hard chrome plating?

The primary difference between decorative chrome and hard chrome plating is the thickness of the chrome plating on the final product. Decorative chrome plating is thinner than hard chrome and is primarily for aesthetic appeal and as a protective coating.

What Is the Use of Hard Chrome Plating?

·         Hydraulic cylinders and pistons.

·         Automotive and mechanical components.

·         Rolls, molds, dies, screws and other forming surfaces.

·         Press punches and tooling.

·         Mining and agriculture equipment.

·         Shafts and rotors for pump applications.

 ·        Components used in textiles and printing.

Electroplating is basically the process of plating a metal onto the other by hydrolysis mostly to prevent corrosion of metal or for decorative purposes. The process uses an electric current to reduce dissolved metal cations to develop a lean coherent metal coating on the electrode. Electroplating is often applied in the electrical oxidation of anions on a solid substrate like the formation of silver chloride on silver wire to form silver chloride electrodes.

Electroplating is majorly applied to modify the surface features of an object (eg: corrosion protection, lubricity, abrasion), but the process can also be used to build thickness or make objects by electro forming.

Uses of Electroplating:-

Talking about the uses of electroplating, apart from enhancing the appearance of the substrate it is used in various other purposes as well. The major application is to optimize a material’s resistance towards corrosion. The plated layer often serves as a sacrificial coating which reveals that it dissolves before the base substance.

Some of the other common applications of electroplating involve:

Improving wear resistance.

Improving the thickness of the metal surface.

Enhancing the electrical conductivity like plating a copper layer on an electrical component.

Minimizing Friction.

Improving surface uniformity.

Electroplating is basically the process of plating a metal onto the other by hydrolysis mostly to prevent corrosion of metal or for decorative purposes. The process uses an electric current to reduce dissolved metal cations to develop a lean coherent metal coating on the electrode. Electroplating is often applied in the electrical oxidation of anions on a solid substrate like the formation of silver chloride on silver wire to form silver chloride electrodes.

The Anode and Cathode:-

In electroplating practice, the current is usually introduced from an external source and the anode is the positive electrode and cathode is a negative electrode. The cathode is the electrode where the electrochemical reduction reaction occurs. The anode is that where the electrochemical oxidation reaction occurs.

The electroplating process uses an anode and a cathode. In electroplating, the metal dissolved from the anode can be plated onto the cathode. The anode is provided with direct current, oxidizing and dissolving its metal atoms in the electrolyte solution. At the cathode, the dissolved metal ions are decreased and the metal is placed on the product.

There are major factors that influence the plating. These include:

The voltage level of current.

The temperature and chemical composition of the bath.

The current length of time.

The distance between the cathode and the anode.

Uses of Electroplating

Improving wear resistance.

Improving the thickness of the metal surface.

Enhancing the electrical conductivity like plating a copper layer on an electrical component.

Minimizing Friction.

Improving surface uniformity.